Fully automatic sealing machines

Complete solutions for the automation of your production line

Your benefits at a glance:

From pure sealing to a complete solution with filling, sealing and capping – we offer you high-performance systems for the automation of your packaging processes.

Our portfolio:

BaCo1800

Our top seller among the fully automatic sealing systems seals plastic, metal and glass containers with a capacity of up to 30 pieces per minute.

Equipment features:

  • mobile base frame
  • feed conveyor with feed control
  • synchronised star wheel stand with receptacles for the containers as form parts
  • adjustable outer ring for guiding containers through the machine sequence from 30 mm to 110 mm in diameter
  • foil magazine for stackable pre-cut BALLERSTAEDT sealing lids
  • pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer
  • sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive (inductive as an option)
  • hollowed out sealing die, adaptable to sealing head
  • exit conveyor for the containers
  • central height adjustment of the magazine plate to adjust it to the respective container height
  • all-over protective coating
  • control panel with electrical supply unit

 

The BaCo1800 is also available as an XXL version for particularly large containers.

For the sealing of demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

BaCo2400

Put your machine together individually! With the BaCo2400 you can combine the functions of filling, sealing and screwing according to your wishes. The machine achieves a sealing performance of up to 40 pieces per minute.

Equipment features:

  • machine frame made of aluminium
  • indexing transport system for containers
  • horizontally working conveyor for container infeed and discharge
  • position control for containers in indexing rotary transport
  • dosing pump made of 1.4404, manual dismantling and cleaning possible, adjustable from 0 to MAX by hand wheel, dosing range: 20 – 105 ml, Ø 35
  • 1 x 10 l funnel with level control, MIN-MAX regulation
  • filling nozzles driven by LinMot – e-motor
  • pick and place system for pre-cut sealing lids from foil magazines driven by LinMot – e-motor
  • 1 spot pre-sealer to fix the foils at the sealing rim of the containers
  • sealing unit with heat sealing head (1200 W)
  • capping unit with LinMot – e-motor
  • infeed conveyor for caps
  • electric cabinet with operation panel mounted on the machine frame
  • manual central lubrication system for chains and bearings
  • safety doors made of aluminium and windows made of makrolon

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

BaCo2500 Variospeed

This performance is convincing! The BaCo2500 fills and seals plastic, metal or glass containers. The machine capacity can be freely selected from three performance variants: 2500 pieces per hour, 3000 pieces per hour or 3500 pieces per hour.

Equipment features:

  • frame made of non-rusting and maintenance-free stainless steel
  • Lenze main drive
  • Atek gearbox
  • Miksch stepping gear
  • all gearboxes are maintenance-free
  • chassis covers and side cladding made of stainless steel
  • stepless height adjustment via frame feet
  • cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser
  • drive shafts with prockets for chain drives
  • manually operated central lubrication system
  • control cabinet made from stainless steel mounted on the machine chassis
  • 1 set of format fittings for filling and sealing
  • 8-up turntable with mechanical overload clutch
  • backlog detector and monitor for incoming and outgoing containers
  • electrical connections/electronic control program for integrating an inductive sealing unit (optional)
  • filling unit with turntable metering unit
  • 40 litres filling funnel
  • volume setting carried out manually (1:4)
  • dispensing unit with pre-sealing
  • heat sealing unit (conduction sealing)
  • integrated conveyor belt
  • makrolon protective glazing in aluminium frames
  • central, stepless height adjustment of conveyors and guides by a handwheel
  • integrated SPS control system Siemens S7
  • clearly laid out operator panel on swivelling arm
  • all parameters for filling and sealing can be conveniently entered at the Siemens Touch-Panel OP 27-6
  • machine and production errors are clearly stated on the Operator Panel

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

BaCo3600

The high-speed solution for your packaging line. Filling, sealing and screwing in one system with a capacity of up to 60 pieces per minute.

Equipment features:

  • frame made of non-rusting and maintenance-free stainless steel
  • Lenze main drive
  • Atek gearbox
  • Miksch stepping gear
  • oil-free vacuum pump for the dispensing unit (foil application) and the cap-fitting unit
  • all gearboxes are maintenance-free
  • chassis covers and side cladding made of stainless steel, lockable
  • stepless height adjustment via frame feet
  • cams on drive shafts of the gearbox: control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser
  • drive shafts with prockets for chain drives
  • automatic central lubrication system
  • control cabinet made from stainless steel mounted on the machine chassis
  • 1 set of format fittings for filling and sealing
  • 1 set of format fittings for capping
  • 10-up turntable with mechanical overload clutch
  • backlog detector and monitor for incoming and outgoing containers
  • electrical connections/electronic control program for integrating an induction sealing unit (optional)
  • digital vacuum monitoring systems
  • filling unit with turntable metering unit
  • dosing range: either 20 – 90 ml ∅35 or 80 – 250 ml ∅60 or 150 – 550 ml ∅80
  • 15 litre funnel (alternatively: compensator)
  • electronically controlled volume setting
  • min-max level regulation
  • dispensing unit with pre-sealing
  • heat sealing unit (conduction sealing)
  • cap-fitting unit with electronically controlled servomotor and cap feed
  • integrated conveyor belt
  • makrolon protective glazing in aluminium frames
  • central, stepless height adjustment of conveyors and guides by handwheel
  • integrated SPS control system Siemens S7
  • clearly laid out operator panel on swivelling arm
  • all parameters for filling, sealing and capping can be conveniently entered at the Siemens Operator Panel
  • machine and production errors are clearly stated on the Operator Panel – up to 10 format-specific parameter programs can be directly selected, machine and production errors are clearly stated
  • automatic starting with pre-set volume

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

Food sealing machines

Food packaging is about far more than closing a container. It protects freshness, ensures hygiene and communicates quality at first glance. A food sealing machine plays a central role in this process by creating reliable, tamper-evident seals that preserve taste, texture and safety from production to consumption.

Whether sealing yoghurt cups, ready meals, deli-products, sauces, dairy goods or specialty foods, the right food sealing machine ensures consistent results and a professional presentation. In environments where food safety standards are high and efficiency matters, dependable sealing technology is essential.

BALLERSTAEDT develops food sealing machines that combine precision engineering with practical usability. From compact systems for small producers to fully automated machines for industrial food processing, our machines and consulting services support hygienic, efficient and repeatable sealing across the food sector.

Advantages of food sealing machines

A food sealing machine delivers measurable benefits for food producers and packers of all sizes.

Hygienic sealing for better food safety

Food sealing machines apply lids and liners under controlled conditions, reducing the risk of contamination. Clean, contact-controlled sealing supports compliance with food hygiene requirements and industry standards.

Extended freshness and shelf life

By limiting exposure to oxygen, moisture and external influences, a food sealing machine helps preserve flavour, texture and nutritional value. This reduces spoilage and supports longer shelf life.

Reliable tamper evidence for better food security

A professionally applied seal provides clear proof of first opening. This builds trust with consumers and protects product integrity throughout the supply chain.

Consistent quality when scaling

Manual sealing introduces variability. A food sealing machine applies uniform pressure, temperature and sealing time, ensuring each product meets the same quality standard.

Improved packing and production efficiency

Automated or semi-automated sealing significantly increases output while reducing labour effort. For growing food brands, this leads to smoother workflows and lower per-unit packaging costs.

Flexibility for different foods

Food sealing machines can be configured for a wide range of container shapes and materials – from cups to jars and bowls – making them suitable for diverse food products and packaging concepts.

Our food sealing machines at a glance

Food products place specific demands on sealing technology. Hygiene, freshness, speed and flexibility must all work together, often under strict regulatory and quality requirements. BALLERSTAEDT food sealing machines are therefore designed around food applications, not just machine specs.

Machines for fresh & chilled foods

Designed for yoghurt, dairy products, salads, dips and chilled ready meals. These machines ensure clean, consistent seals that protect freshness throughout the cold chain while supporting high hygiene standards and reliable tamper evidence.

Machines for ready meals & convenience foods

Ideal for bowls and packages used in prepared meals, takeaways and catering products. These food sealing machines deliver uniform sealing quality across varying portion sizes and formats, supporting efficient production and professional shelf presentation.

Machines for liquid foods

Sauces, soups, oils and dressings require particularly secure sealing. BALLERSTAEDT food sealing machines provide precise temperature and pressure control to prevent leaks while maintaining clean opening behaviour for the end consumer.

Machines for high-barrier food packaging

For premium foods packaged in glass jars or high-barrier containers, induction-based food sealing machines create a hermetic seal using aluminium liners. This solution is especially suited to oils, spreads, baby food and nutritional products where maximum protection is required.

Machines for flexible food production

Many food producers work with several container shapes and product lines. BALLERSTAEDT food sealing machines can be configured to handle multiple formats on a single system, supporting efficient changeovers and scalable production.

Whether your food product requires a manual food sealing machine or an automatic sealer, we can provide the right solution for you.

Food sealing machines – Who are they for?

A food sealing machine is a valuable investment for any business that handles fresh, prepared or packaged food. For many producers, upgrading to professional sealing equipment marks a key step towards improved food safety, consistency and scalability.

Small food & independent producers

Artisan food brands, delis, bakeries, farm shops, and small dairies benefit from compact food-sealing machines that deliver professional results without excessive complexity.

Growing food manufacturers

As production volumes increase, semi-automatic food sealing machines help maintain consistent quality while reducing manual effort and processing time.

Industrial food processors

Large food manufacturers and contract packers rely on fully automatic food-sealing machines for speed, reliability, and seamless integration into existing filling and packaging lines.

Speciality food producers

Producers of dairy products, ready meals, baby food, nutritional products, or sauces value food sealing machines that offer high hygiene standards and reliable tamper-evidence.

BALLERSTAEDT – Quality for tastier food products

For more than 80 years, BALLERSTAEDT has specialised in sealing technology for various applications. Our food sealing machines are developed with a clear focus on hygiene, reliability and process efficiency, supporting small and large food producers.

We offer complete sealing solutions, combining machines, sealing lids, and materials designed to work together seamlessly. From initial consultation to installation and long-term support, BALLERSTAEDT ensures that each food sealing machine is precisely matched to your product, container, and workflow.

Why BALLERSTAEDT

  • Decades of sealing expertise in food and packaging applications
  • Complete systems from one source: machines, lids and sealing materials
  • Solutions for every production size, from small batches to industrial volumes
  • High hygiene standards and consistent sealing quality
  • Advanced technology options, including induction and digital control
  • Personal consultation and reliable support from concept to production

When food safety, freshness and presentation matter, BALLERSTAEDT food sealing machines deliver results you can rely on. Contact us for more information.

Do You Have Questions?
We are happy to help:

FAQ

A food sealing machine applies lids or films to food containers using controlled heat or induction, creating a hygienic, tamper-evident seal.

The right machine depends on your production volume, container types and food products. Manual machines suit small runs, while automatic systems are ideal for high-volume food processing.

Yes. BALLERSTAEDT food sealing machines can be configured for cups, trays, jars and bowls made from various materials.

Yes. A consistent, airtight seal protects food from contamination and oxidation, helping maintain freshness.

Yes. BALLERSTAEDT supports customers with consultation, installation, training and ongoing technical service.