Fully automatic sealing machines

Fully automatic sealing machines

Complete solutions for the automation of your production line

Your benefits at a glance:

From pure sealing to a complete solution with filling, sealing and capping – we offer you high-performance systems for the automation of your packaging processes.

Our portfolio:

BaCo1800

Our top seller among the fully automatic sealing systems seals plastic, metal and glass containers with a capacity of up to 30 pieces per minute.

Equipment features:

  • mobile base frame
  • feed conveyor with feed control
  • synchronised star wheel stand with receptacles for the containers as form parts
  • adjustable outer ring for guiding containers through the machine sequence from 30 mm to 110 mm in diameter
  • foil magazine for stackable pre-cut BALLERSTAEDT sealing lids
  • pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer
  • sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive (inductive as an option)
  • hollowed out sealing die, adaptable to sealing head
  • exit conveyor for the containers
  • central height adjustment of the magazine plate to adjust it to the respective container height
  • all-over protective coating
  • control panel with electrical supply unit

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

BaCo2400

Put your machine together individually! With the BaCo2400 you can combine the functions of filling, sealing and screwing according to your wishes. The machine achieves a sealing performance of up to 40 pieces per minute.

Equipment features:

  • machine frame made of aluminium
  • indexing transport system for containers
  • horizontally working conveyor for container infeed and discharge
  • position control for containers in indexing rotary transport
  • dosing pump made of 1.4404, manual dismantling and cleaning possible, adjustable from 0 to MAX by hand wheel, dosing range: 20 – 105 ml, Ø 35
  • 1 x 10 l funnel with level control, MIN-MAX regulation
  • filling nozzles driven by LinMot – e-motor
  • pick and place system for pre-cut sealing lids from foil magazines driven by LinMot – e-motor
  • 1 spot pre-sealer to fix the foils at the sealing rim of the containers
  • sealing unit with heat sealing head (1200 W)
  • capping unit with LinMot – e-motor
  • infeed conveyor for caps
  • electric cabinet with operation panel mounted on the machine frame
  • manual central lubrication system for chains and bearings
  • safety doors made of aluminium and windows made of makrolon

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

BaCo2500 Variospeed

This performance is convincing! The BaCo2500 fills and seals plastic, metal or glass containers. The machine capacity can be freely selected from three performance variants: 2500 pieces per hour, 3000 pieces per hour or 3500 pieces per hour.

Equipment features:

  • frame made of non-rusting and maintenance-free stainless steel
  • Lenze main drive
  • Atek gearbox
  • Miksch stepping gear
  • all gearboxes are maintenance-free
  • chassis covers and side cladding made of stainless steel
  • stepless height adjustment via frame feet
  • cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser
  • drive shafts with prockets for chain drives
  • manually operated central lubrication system
  • control cabinet made from stainless steel mounted on the machine chassis
  • 1 set of format fittings for filling and sealing
  • 8-up turntable with mechanical overload clutch
  • backlog detector and monitor for incoming and outgoing containers
  • electrical connections/electronic control program for integrating an inductive sealing unit (optional)
  • filling unit with turntable metering unit
  • 40 litres filling funnel
  • volume setting carried out manually (1:4)
  • dispensing unit with pre-sealing
  • heat sealing unit (conduction sealing)
  • integrated conveyor belt
  • makrolon protective glazing in aluminium frames
  • central, stepless height adjustment of conveyors and guides by a handwheel
  • integrated SPS control system Siemens S7
  • clearly laid out operator panel on swivelling arm
  • all parameters for filling and sealing can be conveniently entered at the Siemens Touch-Panel OP 27-6
  • machine and production errors are clearly stated on the Operator Panel

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.

BaCo3600

The high-speed solution for your packaging line. Filling, sealing and screwing in one system with a capacity of up to 60 pieces per minute.

Equipment features:

  • frame made of non-rusting and maintenance-free stainless steel
  • Lenze main drive
  • Atek gearbox
  • Miksch stepping gear
  • oil-free vacuum pump for the dispensing unit (foil application) and the cap-fitting unit
  • all gearboxes are maintenance-free
  • chassis covers and side cladding made of stainless steel, lockable
  • stepless height adjustment via frame feet
  • cams on drive shafts of the gearbox: control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser
  • drive shafts with prockets for chain drives
  • automatic central lubrication system
  • control cabinet made from stainless steel mounted on the machine chassis
  • 1 set of format fittings for filling and sealing
  • 1 set of format fittings for capping
  • 10-up turntable with mechanical overload clutch
  • backlog detector and monitor for incoming and outgoing containers
  • electrical connections/electronic control program for integrating an induction sealing unit (optional)
  • digital vacuum monitoring systems
  • filling unit with turntable metering unit
  • dosing range: either 20 – 90 ml ∅35 or 80 – 250 ml ∅60 or 150 – 550 ml ∅80
  • 15 litre funnel (alternatively: compensator)
  • electronically controlled volume setting
  • min-max level regulation
  • dispensing unit with pre-sealing
  • heat sealing unit (conduction sealing)
  • cap-fitting unit with electronically controlled servomotor and cap feed
  • integrated conveyor belt
  • makrolon protective glazing in aluminium frames
  • central, stepless height adjustment of conveyors and guides by handwheel
  • integrated SPS control system Siemens S7
  • clearly laid out operator panel on swivelling arm
  • all parameters for filling, sealing and capping can be conveniently entered at the Siemens Operator Panel
  • machine and production errors are clearly stated on the Operator Panel – up to 10 format-specific parameter programs can be directly selected, machine and production errors are clearly stated
  • automatic starting with pre-set volume

 

For the sealing of particularly demanding containers, e.g. made of metal or ceramics, we offer equipment with contact induction.